Part I: Water treatment system
|Raw water -> raw water tank -> raw water high pressure
pump->multi- medium filter (Quartz sand filter) -> active
carbon filter-> sodium ion exchanger-> water pump->
precision filter -> RO device ->ozone device ->pure water
|Remark: Supply water for juice blending tank and
Part 2:juice processing system:
make juice from fresh fruit or juice concentrate
1. bottled juice production.
2. bottled sports beverage production.
3. bottled functional beverage production.
4. hot filling products.
Main Components of the Equipment:
1. The 3 in 1 unit main machine includes bottle washer, filling
machine, capping machine, rack, sealing window, main motor, drive
system, transmission system of bottles, cap sorting device, and
electric control system and more.
2. The dumping gear of the bottle washing machine consists of water
segregating tray, bottle washing gripper, upper turntable, guide
rail, protective shield, water-spraying device, defrosting tray.
3. The filling mechanism is mainly made up of filling valve, guide
rail, hoisting device, bottle jamming elevating gear, etc.
4. The cap-sealing mechanism consists of cap sorting machine,
cap-setting guide rail and capping machine.
5. The auxiliary(optional)equipments have bottle rinsing water
reflux accumulator, bottle-entering air duct, and bottle-outputting
chain. Besides, we will configure manual bottle loading platform
multiple rows of manual differential velocity chain-shape
bottle-lining platform, and automatic capping machine and so on.
pictures for the machines
part 3:filling and packing system:
1. The suspending bottle-neck clamping design assures whole
production line more stable during the working process and it also
avoids malfunctions caused by the different bottle thickness or
height. The design also dramatically reduces the required
quantities of interchange parts which make it more convenient to
change different types of bottles on washing, filling and capping.
2. Advanced pump filling technology which assure quick filling and
high accuracy of liquid level control.
3. Magnetic torque is applied on bottle screw-capping. Constant
screw capping power can be adjustable stepless and therefore will
not hurt the bottles at all.
4. Horizontal swirl cap sorting device is applied to avoid damaging
caps. No caps, no capping; No caps, feeding system run
5. Human-machine interface touch-screen and PLC control system are
adopted on the machine. Liquid level in the tank is controlled
automatically. No bottles, no filling, no capping.
6. All parts connected with water are made of food grade stainless
7. All main components makers are world-known manufacturers
1. Adopted hot filling technology (More than 85℃) to ensure the
quality of the beverage like juice and tea.
2. If filling liquid temperatuer lower than 85℃, it will stop and
3. Suspending bottle-neck clamp makes bottle convey
stable,fast,accurate. 4. Easily changling a few parts, the filling
machine can filling other bottle size
5. SUS304 make sure drink filling hygiene and a long lifetime.
Main Technical Data of juice filling machine:
|Applicable Bottle Type||Bottle Diameter:Ø50- Ø100mm; Height:150-320mm; Volume:330-1500ml|
|Applicable Cap Shape||Plastic Screw Cap|
|Gas Source Pressure(Mpa)||0.6|
2 years of quality guarantee period. We prepare free spare parts
attached to every machine. Non-profit spare parts will be sent
door-to-door by air mail in case of any broken parts during
We will send technicians to install the machine and teach your
staff how to use it. All the cost should be stood by the customer,
including visa fee, round way air ticket, food, hotel and $80 per
day for each technician.